Bigeta Energy Solutions LLP

Steam Trap Audit

Steam Trap Audit: Enhancing Efficiency & Reducing Energy Losses

Steam traps play a critical role in maintaining steam system efficiency by effectively discharging condensate, air, and non-condensable gases while preventing steam losses. Over time, steam traps can malfunction due to wear and tear, leading to energy wastage, pressure imbalances, and increased operational costs. A Steam Trap Audit is an essential diagnostic tool that helps industries identify inefficient steam traps, reduce energy losses, and optimize system performance.

Steam-Trap-Audit-2

Why is a Steam Trap Audit Important?

Why is a Steam Trap Audit Important?

Comprehensive Steam Trap Inspection

➤ Assessment of the entire steam trap network using ultrasonic testing, thermography, and pressure differential analysis..
➤ Identifying leaking, blocked, or blowing-by steam traps.

Condensate Recovery & Reuse

➤ Evaluation of condensate return systems for efficiency improvements.
➤ Identifying potential for flash steam recovery and reusing condensate for process heating.

System Optimization & Energy Efficiency Enhancement

➤ Analysis of steam distribution and return piping to ensure optimal flow.
➤ Identifying insulation improvement opportunities to minimize heat losses

Steam Loss Quantification

➤ Measurement of steam loss rates for defective traps.
➤ Estimation of financial losses due to steam wastage.

Trap Selection & Sizing Review

➤ Verifying that steam traps are appropriately sized for the application.
➤ Recommending upgrades or replacements based on operating conditions.

Leakage & Water Hammer Prevention

➤ Detection of steam leaks, improper installation, and water hammer risks.
➤ Recommendations for corrective actions to enhance system longevity.