Thermal & Steam Audit
A Thermal Audit is a systematic evaluation of industrial heat energy usage, aimed at identifying inefficiencies, minimizing thermal energy losses, and optimizing process efficiency. It plays a critical role in reducing fuel consumption, improving heat recovery, and enhancing energy management, ultimately leading to cost savings and sustainability.
➤ Identification of Heat Losses : Using infrared thermography, flue gas analysis, and insulation assessments to detect energy wastage.
➤ Waste Heat Recovery Solutions : Reusing excess heat from boilers, furnaces, and industrial processes through heat exchangers and cogeneration systems.
➤ Assessing the thermal insulation quality of pipes, ducts, and heat exchangers to reduce energy losses.
➤ Recommending insulation upgrades and high-performance coatings for improved heat retention.
➤ Boilers & Steam Systems : Assessing boiler efficiency, steam leaks, condensate recovery, and excess air control to reduce energy loss.
➤ HVAC Systems : Evaluating heating, ventilation, and air conditioning systems for optimized energy performance.
➤ Furnaces & Kilns : Monitoring combustion efficiency, heat distribution, and refractory lining integrity.
➤ Data-driven Energy Optimization : Using real-time monitoring systems and thermal energy management software to track consumption patterns.
➤ Operational Best Practices : Implementing optimal temperature control, fuel switching, and process automation for improved efficiency.
Reducing fuel costs, operational expenses, and thermal energy waste through improved efficiency.
Enhancing boiler performance, steam management, and heat recovery solutions for maximum output.
Preventing thermal stress, overheating, and inefficiencies that degrade industrial systems.
Aligning with ISO 50001 energy management standards, energy conservation norms, and environmental regulations.
Identifying and mitigating thermal risks enhances plant safety and reliability.
Lowering greenhouse gas emissions (GHG), carbon emissions, and overall energy consumption through optimized thermal energy use.
