Bigeta Energy Solutions LLP

Predictive Maintenance

Overview of Predictive Maintenance

Most industrial Downtime is not sudden it is foreseeable. Industrial equipment does not fail without warning it deteriorates through measurable, detectable stages long before catastrophic breakdown occurs. Yet without the right skills and tools, most maintenance teams continue to run assets until they fail, incurring Huge costs, lost productivity and avoidable safety risks.

This programme equips participants with a structured understanding of modern maintenance philosophy and the practical skills to deploy proven Condition-Monitoring technologies across rotating machinery, electrical systems and mechanical assets. The curriculum bridges foundational theory with real-world application ensuring every attendee leaves with actionable knowledge they can implement on day one back in their facility.

Predictive Maintenance

Predictive Maintenance Training

Premium Section

Maintenance Programme Types & Their Effectiveness

  • Definitions and distinctions: preventive, predictive, and breakdown maintenance
  • Cost-benefit analysis of each approach
  • Evolution of maintenance from reactive to intelligence-driven models
  • Criteria for selecting the right strategy per asset type

Vibration Monitoring & Analysis

  • Principles of vibration: amplitude, frequency, and intensity
  • Sensor types and placement strategies
  • Identifying imbalance, misalignment, looseness, and bearing wear
  • Reading and interpreting vibration spectra

Thermography

  • Principles of infrared radiation and thermographic imaging
  • Types of thermal cameras and their applications
  • Inspection targets: panels, motors, gearboxes
  • Interpreting thermograms and thresholds

Tribology

  • Lubrication regimes and film thickness
  • Wear particle analysis
  • Oil sampling and contamination monitoring
  • Data interpretation for maintenance

Ultrasonics

  • Airborne and structure-borne ultrasound
  • Detecting gas and steam leaks
  • Monitoring bearing and gear condition
  • Flow measurement applications

Motor Circuit Analysis

  • Resistance, inductance, impedance testing
  • Capacitance diagnostics
  • Insulation resistance testing
  • Dielectric strength verification

Data Analysis & Inspection

  • Threshold and alarm setup
  • Manual and random inspections
  • Remote visual inspection (RVI)
  • AI-based automated inspection

Predictive Maintenance Key Benefits

Premium PdM Section
  • Reduced Unplanned Downtime โ€“ Identify developing faults weeks or months ahead of failure, allowing corrective action without disrupting operations.
  • Lower Maintenance Expenditure โ€“ Shift from fixed schedules to condition-based decisions, reducing unnecessary maintenance costs.
  • Extended Asset Lifespan โ€“ Continuous monitoring ensures equipment operates efficiently for longer periods.
  • Stronger Safety Culture โ€“ Prevent unexpected breakdowns that can lead to safety risks or operational hazards.
  • Internal Capability Development โ€“ Build in-house expertise and reduce reliance on external inspection services.
  • Implementation Readiness โ€“ Gain a structured framework to implement predictive maintenance programs effectively.
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